Stainless steel exhaust headers are exhaust components installed on the exhaust ports of motorcycle engines to smoothly and centrally expel exhaust gases from each cylinder, improving exhaust flow and reducing back pressure. These components are typically welded from 304 stainless steel or iron, and their structure consists of multiple exhaust pipes joined together. With precise angles and pipe diameter designs, gas emissions are smoother, resulting in a more linear increase in engine speed and a more direct throttle response for the rider.
1. Lightweight
LESS WEIGHT: Titanium alloy is substantially lighter than stainless steel or conventional materials employed in exhaust systems, consequently reducing weight and facilitating the overall performance and maneuverability of motorcycles.
MORE SPEED: The decreased mass also results in improved speed during acceleration and more agility during maneuvering.
2. Durability
VERY STRONG: Titanium alloy is widely known for its high strength-to-weight ratio, which makes it highly durable and capable of withstanding harsh conditions associated with high-performance motorcycles’ riding styles.
IMPERVIOUSNESS TO RUST: Since titanium does not corrode easily, the exhaust system will remain intact even if subjected to a corrosive environment.
3. Heat Resistance
EXCEPTIONAL HEAT CONTROL: This titanium alloy has great tolerance to heat that assists in controlling high temperature levels emitted from an exhaust pipe; thus rendering long lasting pieces with improved performance.
CONTROLLING OF HEAT TRANSFER: It helps minimize how hot other parts of the bike get while transferring heat to them by protecting those areas that might become damaged due to overheating.
1. Daily Commuting Motorcycles
These stainless steel exhaust headers are suitable for a variety of general-purpose motorcycles, improving power smoothness and sound quality for daily riding. For stop-and-go driving in urban areas, the exhaust headers reduce back pressure in the stock system, allowing the engine to run more smoothly at low speeds and reducing jerking.
2. Performance Motorcycles
In performance modification scenarios, these exhaust headers provide higher exhaust gas flow efficiency for the engine, suitable for models with significant mid-to-high RPM output. They help improve throttle response and make power delivery more direct. Modification shops often choose this type of stainless steel structure as an upgrade to meet users' demands for improved power while maintaining structural reliability.
3. Long-Distance Touring Motorcycles
For long-distance riders, the high heat resistance and stable structure of these exhaust headers can meet the requirements of long-term, high-load operation. Even when the engine operates at continuously high temperatures, the exhaust system maintains smooth output and is less prone to metal fatigue caused by high temperatures. Its lightweight characteristics also reduce the overall load on the vehicle, improving the comfort of touring riding.
4. Off-road and Adventure Vehicles
Off-road environments place high demands on exhaust systems. The impact and corrosion resistance of this exhaust manifold makes it suitable for gravel, mud, and water crossings. In situations with bumpy roads and exhaust pipes susceptible to impact, the robust welded structure effectively reduces the risk of damage, ensures stable exhaust efficiency, and improves overall vehicle durability.
5. Racing Vehicle Applications
In racing scenarios, engine exhaust efficiency is crucial. The scientifically designed diameter of this exhaust manifold generates smoother exhaust velocity at high RPMs, contributing to improved vehicle acceleration. The welded structure undergoes multiple quality tests to ensure stability during high-frequency, extreme driving, making it a popular exhaust upgrade choice for racing teams.
This product is a universal design, suitable for most motorcycles with similar engine displacement and structure. Before purchasing, it is recommended to confirm the exhaust interface size, installation space, and original exhaust angle. If unsure, consult a technician or provide your vehicle model for matching.
Most countries allow header replacement as long as the exhaust tip still meets local emission and noise standards. It is recommended to understand local regulations before installation to ensure the exhaust system complies with requirements. The header itself is a standard compliant type in terms of material and structure and generally will not affect the annual vehicle inspection.
Due to the excellent corrosion resistance of 304 stainless steel, under normal use, only periodic checks of the fixing bolts for looseness and cleaning of surface carbon buildup are needed. Heavy off-road riders or those who frequently wade through water should check the welds and connections every two months.
The exhaust manifold improves the exhaust gas flow path, making the sound more focused and clearer without adding excessive noise. The sound change depends on the overall exhaust system's fit, typically manifesting as a cleaner exhaust rhythm and a smoother sound.
Material made of 304 stainless steel can last for more than 5 years under normal use. With proper maintenance and avoidance of severe impacts, its lifespan can be further extended. High-temperature durability and weld strength have been tested to ensure stable structure over long-term use.
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Company Profile
Jiangmen Ruiyue Industry Co., Ltd. was founded in Dec, 2004, located in Jiangmen City, Guangdong Province where is one of the Chinese three biggest motorcycle production base. The factory covers an area of 24000 square meters and building area of 20000 square meters, more than 80 million fixed assets. Specializing in modified motorcycle exhaust muffler, fuel tank, fender and carbon fiber parts with design, development, production and marketing.
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Technical Advantages
Ruiyue has more than 200 employees, including 50 R&D, design and professional technicians. Ruiyue have implemented the IATF16949:2016 quality management system.
Ruiyue has two differentiation fuel tank production lines with a monthly production capacity of more than 20000pcs tanks, also have two exhaust (muffler) production lines with a monthly production capacity of more than 20000sets exhausts. In order to ensure the reliability of product quality, Ruiyue has set up a laboratory equipped with a number of special testing equipment.
In recent years, we also introduced more than 100 sets of advanced professional equipment such as full-automatic CNC pipe bender machine, laser welding equipment, full-automatic rounding machine, internal high-pressure expansion equipment, and automatic networking making machine. Our factory is still continuously introducing advanced and efficient automation and intelligent equipment, and has established a product research and development center to continuously meet the higher requirements of more customers.
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Honor Certificate
Ruiyue provide high quality and stable supporting services with more than tens main motorcycle manufacturers such as BENDA ,COLOVE, JIANYA, KAYO MOTO. We also have a long-term partner of many international well-known motorcycle modification brands. Ruiyue’s products are best-selling in Europe, America, Japan, Korea, Southeast Asia and domestic markets. We have won the domestic and foreign customers trust and praise by design professional fashion style and exquisite quality.
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